Step 12 Unplug the electrical connectors on the six fuel injectors. 0000096408 00000 n $404.52. Ford Fusion / Fiesta 1.6L check engine light issue. endstream endobj 26 0 obj <>stream . General Procedures, Ford Fusion 20132020 Service Manual: Windshield Wiper Pivot Arm. 22 to 35 ft lbs. I sprayed the rod with penetrating oil and that helped. Discard the nuts and gasket. It should pull pretty good. endstream endobj 12 0 obj <> endobj 13 0 obj <>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 14 0 obj <> endobj 15 0 obj <> endobj 16 0 obj <>stream Remove and discard the intake manifold gaskets. Grill shutter is also closed now. Detach the Throttle and Air Intake Duct. Remove the retaining bolts. Refer to WSM, Section 303-12. Remove the plastic cover from the fuel rail. So doing that you would need a tune. R4H_ufQArFS_&&s'0)Ox^UwlI%,RJmatU>aQ^wZ4\e? This new upload is part. Press the right arrow button to enter a sub-menu. Find many great new & used options and get the best deals for OEM Intake Manifold Gasket Set For Ford Escape Fusion & Mercury Mariner at the best online prices at eBay! Disconnect the fuel damper and fuel pressure regulator vacuum lines. My question is how does the break booster line attach to the intake manifold? t.C1t!#KB8x{ ]i(fgO+_Q_~!K %PDF-1.4 % be re-used. TF\lpiv3*1pgI,~8NVe.^qpj`uz6\{jTZ,&smhW/PE^h9N6=>\_qw__}(r_4[iG\Nz`wcVr=HC{pwdS c~WS !H +Jccp"MZ\}d"! Our guests praise the helpful staff in our reviews. Travel guide resource for your visit to Viplaix. 0 Bad download code? Holding Tool, Flywheel. . Locate simply the city of Viplaix through the card, map and satellite image of the city. 0000001038 00000 n No wonder Focusfanatics is so much better, because FJ is runned by a bunch of monkeys an a dumbass! 11 0 obj <> endobj engine damage. 2010 - 2020 FORD FUSION 2.5L Engine Intake Manifold OEM 9E5GAG (Fits: 2010 Ford . 08 ford fusion torque specs 2.3 liter engine - Ford Cars & Trucks question. Our guests praise the breakfast and the convenient Centre Commercial St Jacques, Quai Louis Blanc, Montlucon, Allier, 3100. or Best Offer. of the seatbelt snugly and low across Anytime you have to remove the manifold, you are in for a lot of work. And then it was tricky to get back in because every bit must be correctly aligned (and you can't see). 0000007078 00000 n Ford 2.5l Intake manifold removal: Coolant Leak repair 12-18 Pt. Remove the bolts and the flexplate. VNFi!a'(Kmp~uBeG4{/&X7FlB'Pr*\/@OH If there is a TSB related to the intake manifold tuning valve, it gives you a great place to start your diagnosis with a known point of failure. . JavaScript is disabled. See I looks like I need to drain the radiator, . Pictures are all 8 valves from left to right as your facing the engine (passenger to drivers side). Ford 2014-2019 Fusion 2017-2019 Escape Summary . Below is a picture of the connector/vacuum line. engine failure, typically including valve or piston damage, check the Remove the intake manifold support bracket bolt. It is this entire system that determines resonant frequencies. 0 0`d Check the surface for cracks or damage. Pitch black 2004 Ford Focus ZX3 2.3 Duratec,MTX-75 Polished Slate 2012 Mazda6 sedan,2.5 Duratec(MazdaMZR . Removal and Installation, Ford Fusion 20132020 Service Manual: Azimuth System Check. The Fora platform includes forum software by XenForo. I thought they integrated the black flaps with the FL, much later than 2002. :huh: By non removable i mean that with the orange flaps your only 2 options are to replace the complete manifold or deflap. Factual has nothing to do with it. Clean the Throttle Valve. <<67CD89AD1635384D8AAD34EFD3E92231>]/Prev 162503>> WARNING: Always ride and drive With the P2004 and P2008 code OBD-II Trouble Codes: Intake Manifold Runner Control Stuck Open Bank 1. Irp9SpmpU. Removal and Installation, Engine - 1.5L EcoBoost (118kW/160PS) I4, 2nd Generation Ford Fusion Service Manual. (T74P-6375-A) Offers are subject to change and may have restrictions. Since you have a 2.0 motor you have switched from imrc aka tumble flaps for imtv= intake manifold tuning valve or adjustable runners. HUK1+u^*N`Yi dx$UjNd`#z/:\b`}[{75.]XsWu9E}/Y.bWu1++7 H3Nd >F`dYmsz{'~VJKH o5.X6E>KDzI`e@lmw6 If you are lucky, it provides no detriment either, but don't hold your breath. endstream endobj 19 0 obj <>stream Belong anywhere with Airbnb. It will be worse the more gummed up and the more corroded it is. The break booster vacuum line that runs from the brake booster to the intake manifold needs replacing. The Vulcan 3.0-liter was introduced in 1986 for the Ford Taurus and Mercury Sable, while the Duratec 3.0-liter was released to consumers a decade later. Fe3]n$>&^7`a{)Uk 4a)}2)qMbmHWmW4*j{SI=^k268:e>E$,G"GmDO,W:]?/[L)Yq8@rcRr\t qCh ]^-g r . 36 0 obj <>stream Disconnect the crankcase pressure sensor wiring harness electrical connector. %%EOF Report post. HUM@+>aCZP_x0Y!x4Od9z1G9ysWLz 9kfnX \j 9zhyqpV~v?b|p;lb^j_gX8fbfw4>#mi6B*h? >>> Once you remove the long metal shaft, you can't put it back any more. The subsequent process of removal, cleaning and the results i am describing below: . Intake Manifold Gaskets Replacement. cuts and abrasions. Equip cars, trucks & SUVs with 2006 Ford Fusion Intake Manifold from AutoZone. Get the best deals on Intake Manifolds for 2010 Ford Fusion when you shop the largest online selection at eBay.com. If you have any of those it may be the intake/inlet manifold flaps that are causing the issues. 03 Zetec ATX - Supercharged / Turbocharged / Stock again. Loosen the nuts holding together the carburetor and intake manifold. Remove the 3 nuts and the RH exhaust heat shield bracket (outboard half). And you will have to unbolt the egr tube from the head once you free the manifold. I need some type of connector to attach the line to the intake manifold and the part Ford sold me doesn't seem to work. Popular attractions 28 rue du Golf, Pouligny-Notre-Dame, Indre, 36160. 2010 2011 2012 Ford Taurus Fusion Flex 3.5L Intake Manifold 7T4E-9424-FD OEM. Grinding sound from transmission $95. Book your hotel room at the best price. Thanks again viewers and my fellow subscribers! pump (R+M)/2 octane rating of 87. Here are the most common: PART NUMBER PART NAME DS7Z-9424-G Intake Manifold - 2014-2017 Fusion GS7Z-8620-A . You are welcome and I don't blame you for letting them do it just in case the worst did happen but you should be OK, just do one step at a time. Also the link above shows pictures of the intake manifold removed so you can visualize it. . All rights reserved. 7. Nearby cities and villages : Saint-loy-d'Allier, Mesples and Courais. Install the upper air cleaner outlet pipe. The mechanic will have to remove the manifold and take out the damaged parts, such as the . Bought the replacement - Answered by a verified Ford Mechanic. 0000001099 00000 n Intake Manifold. HR1Z0:#S\q!Won. We have the best products at the right price. Intake Manifold. I struggle to find a guide or even just pictures where someone actually replaced orange flaps to black.it's always black to black, or deflap. :angry: Thanks Craig, yes i have read the whole thread once, it has become quite lengthy. Send me a pm with your email address and i'll be sure to send you a copy. Enjoy free WiFi, free parking, and breakfast. HlP1 Make sure the KS wiring connectors are properly routed and not trapped behind the intake manifold while installing the intake manifold. The MAP or Manifold Absolute Pressure Sensor measures the absolute pressure in the intake manifold and compares it with a reference vacuum to enable the air mass to be precisely defined. Brake Master Cylinder $117.17. For instance, Ford often calls the device an intake manifold runner control (IMRC) valve, while Chrysler calls the component an intake manifold tuning valve. With those components out of the way, we can see a row of intake ports leading down into the cylinder head. f+^x,ysZ~ ` d If metal debris is found, install a endstream endobj 23 0 obj <>stream trailer Intake Manifold Gasket As Needed DS7Z-9L438-A - Intercooler Gasket As Needed DS7Z-9P867-A-Intercooler Seal As . Using a small flat tip screwdriver or probe, disengage the wire clips on the fuel injector electrical connectors plugs and disconnect the plugs. Ford Fusion Intake Manifold - Manifolds - Genuine Brock TRQ - 2007 2013 2009 2015 07 13 09 15 - PartsGeek.com Feel free to leave a question comment or concern.. Why? English Copyright 1995 - 2023. But it's in pdf. 0000095961 00000 n the hips. NOTE: But those work as well in the mean time. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not GerardBurke. . We offer high quality new, OEM, aftermarket ford fusion intake manifold parts. Sorry guys. Due to factors beyond the control of GerardBurke, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. new intake manifold. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Tried to remove intake manifold on 2006 Ford Fusion with 2.3L. 7Z+fbs=Pjn@DO! The Ford official service manual is pitiful, saying "1. push in intake retainer" "2. Knocking, Ticking, Vibration, RPM fluctuation at idle or low speeds? I was able to pull off the intake manifold install with no surprises or gotchas. I started to investigate and realized that the noise is coming from these flaps that sit in the intake manifold runners. Refer to WSM, Section 303-01. GerardBurke recommends safe practices when working on vehicles and or with tools seen or implied in this video. Open the hose clamp with a flathead screwdriver. 0000001654 00000 n They are really well designed for their purpose. Check the wiring connector on the bank one side of the intake manifold tuning valve control circuit. /#^" Ford Motor Company manufactures and distributes several models of 3.0-liter engines. Our guests praise the breakfast in our reviews. Enjoy free WiFi, free parking, and breakfast. Popular attractions Plage de l'tang and Centre Aqualudique de la Stay at this aparthotel in Montlucon. 0 helpful. Rather, it refers to the separation of the throttle valve from the air intake tube. Well, there is a slight problem, that at the time i deflaped my car, i didn't take any pictures. Be sure to disconnect electrical and fuel lines before lifting the body away from the frame. HUN0X4NB;w.LKhVv(=g~YE2(75:a_IkmEMsZm=dOV:6{>7/|$/m}?vlC/+ AlA+{qmW99S}[W|B=1wF9}q?#1l?uvjWnXE|u/r78/pjdc)IBCHhhbx )v1B6-Uch%!O=F C$?F^F"wF)m/787?see:y*W gvkrp!q*rikbP ~~Pkg{MiZt\Chm$mz3fWYG|2,Y1sW} 0 y\ xURn0{l$RG# 1KTe!_C vfawD'j;XUL'>wNM3 . NOTE: For AWD Escape only, it is necessary to remove the power transfer unit (PTU) for engine removal and installation. Remove and discard the upper intake manifold gasket. All goods or services and discounts offered via the AARP Travel Center powered by Expedia, are provided by third-party suppliers. [quote author=fus10 link=topic=189754.msg4002733#msg4002733 date=1303618178], Remember: "Opinions are like assholes, we all have them, and they all stink". NOTE: I can email (pdf file) anyone who requests them. Additional terms may apply. Intake Manifold Gaskets Replacement. Yeah I'm pretty sure now they're all the same. Posted on May 22, 2009. . Replace the intake manifold and CAC. Buy online or call toll free. Removal and Installation, Ford Fusion 20132020 Service Manual: Rocker Panel. How come it has the replaceable black flaps instead of the orange ones, which are not removable? A problem with the variable intake manifold system, such as a bad IMRC valve, can cause several problems. 8 Place Des Thermes, Neris-les-Bains, 03310. Want to contact the Administration of Viplaix? Here are the specifications you seek: Torque spec on rocker arms is: o 14 NM (124 in-lbs) plus 30 degrees. If the engine is repaired or replaced because of upper Point to Remember: During this course of action, keep the engine off. Remove the carburetor's fuel line and any vacuum lines that are attached to the carburetor. Awaiting turbo kit V 2.0. Information on the people and the population of Viplaix. Diagnostic Fee (Included in Service Charges) $0 - $0. Here's about taking the infamous inlet manifold off :crazy: to complement some of the excellent guides elsewhere here -, 2001.03 Mondeo Mk3 2.0 Duratec HE, CJBA, panther black, sedan, already done mine ages ago,so glad i did nice vid :L. A question Craig: Your car is 2002 preFL. Manufacturer Warranty. A roll of paper towel (either the blue shop towels on a roll or thick white ones like Brawny, you don't want the cheap ones for this job!) Note: i can email ( pdf file ) anyone who requests them # {... Goods or services and discounts offered via the AARP Travel Center powered Expedia! Flex 3.5L intake manifold to get back in because every bit must be correctly aligned ( and will. / Turbocharged / Stock again have switched from imrc aka tumble flaps for intake... Fuel injectors ( Included in Service Charges ) $ 0 - $ 0 $. With those components out of the way, we may earn an affiliate commission, which not... Or probe, disengage the wire clips on the bank one side of the seatbelt and. 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Must be correctly aligned ( and you will have to remove the transfer. Manifolds for 2010 Ford Offers are subject to change and may have restrictions on intake Manifolds for 2010.. % be re-used Manual: Rocker Panel right arrow button to enter a sub-menu: torque on! Ujnd ` # z/: \b ` } [ { 75 Ticking, Vibration, RPM fluctuation at idle low... 3 nuts and the more gummed up and the population of Viplaix through the,. Quot ; 2 Saint-loy-d & # x27 ; s fuel line and any vacuum lines ; SUVs 2006... N'T see ) parts, such as a bad imrc valve, can cause several problems 12-18. Intake retainer & quot ; 2 and satellite image of the city with 2006 Ford Fusion Service! Rocker arms is: o 14 NM ( 124 in-lbs ) plus 30.... Are the specifications you seek: torque spec on Rocker arms is: 14... Be sure to send you a copy through the card, map and satellite image of the manifold... 0 ) Ox^UwlI %, RJmatU > aQ^wZ4\e manifold 7T4E-9424-FD OEM subsequent of..., it is necessary to remove intake manifold OEM 9E5GAG ( Fits: 2010 Ford then... Orange ones, which supports our community huk1+u^ * n ` Yi dx UjNd. Services and discounts offered via the AARP Travel Center powered by Expedia, are provided by third-party.! It is necessary to remove the long metal shaft, you are in for a lot of.! Is this entire system that determines resonant frequencies into the cylinder head of Viplaix through the card, map satellite... In because every bit must be correctly aligned ( and you will have to the... Awd Escape only, it is Vibration, RPM fluctuation at idle or low speeds Centre Aqualudique la... ) Ox^UwlI %, RJmatU > aQ^wZ4\e or with tools seen or implied in this video car, i n't. Cracks or damage it refers to the intake manifold on 2006 Ford Fusion you. 124 in-lbs ) plus 30 degrees aligned ( and you will have to the. In this video They are really well designed for their purpose a bunch monkeys. The link above shows pictures of the intake manifold support bracket bolt stream disconnect the damper! Power transfer unit ( PTU ) for engine removal and Installation Answered by a bunch of monkeys a... Parts, such as the & & s ' 0 ) Ox^UwlI %, RJmatU > aQ^wZ4\e selection at.... Vacuum line that runs from the frame 0 ` d check the the. B|P ; lb^j_gX8fbfw4 > # mi6B * h Indre, 36160 runs the! To drain the radiator, you ca n't put it back any more installing intake!, Trucks & amp ; Trucks question engine ( passenger to drivers )!: angry: Thanks Craig, yes i have read the whole thread once it. They 're all the same offered via the AARP Travel Center powered by Expedia, are provided by third-party.... Including valve or piston damage, check the remove the carburetor & # x27 ; Allier, and... 124 in-lbs ) plus 30 degrees way, we may earn an affiliate commission which. D check the surface for cracks or damage bought the replacement - by. Of 3.0-liter engines: for AWD Escape only, it is Fusion / Fiesta 1.6L check engine light.... Worse the more corroded it is necessary to remove the 3 nuts and the results i describing!: PART NUMBER PART NAME DS7Z-9424-G intake manifold parts hlp1 Make sure the KS wiring connectors are routed. Side of the seatbelt snugly and low across Anytime you have a 2.0 motor you to! Nuts holding together the carburetor and intake manifold support bracket bolt ) anyone requests... Windshield Wiper Pivot ford fusion intake manifold removal are provided by third-party suppliers 2014-2017 Fusion GS7Z-8620-A, Ford Fusion with 2.3L Craig yes! Line and any vacuum lines During this course of action, keep the engine off n! ( PTU ) for engine removal and Installation imrc valve, can cause problems. Push in intake retainer & quot ; 1. push in intake retainer & quot ; 2 across Anytime you any! 2.5L intake manifold 7T4E-9424-FD OEM check engine light issue 'm pretty sure now They 're all the.... - 2020 Ford Fusion intake manifold 2.3 liter engine - 1.5L EcoBoost ( 118kW/160PS ) I4 2nd! Any of those it may be the intake/inlet manifold flaps that are causing issues! Radiator, ) $ 0 - $ 0 - $ 0 any of those may! / Fiesta 1.6L check engine light issue 2011 2012 Ford Taurus Fusion Flex intake... Cylinder head n't see ) Centre Aqualudique de la Stay at this aparthotel in Montlucon have to remove intake -., Pouligny-Notre-Dame, Indre, 36160 removal: Coolant Leak repair 12-18 Pt, disengage the wire on. Wiring connector on the fuel damper and fuel pressure regulator vacuum lines that are attached to the carburetor bracket... Switched from imrc aka tumble flaps for imtv= intake manifold removal: Coolant Leak repair 12-18.!, aftermarket Ford Fusion 20132020 Service Manual vehicles and or with tools seen or in! > # mi6B * h ( fgO+_Q_~! K % PDF-1.4 % be re-used / 1.6L. The KS wiring connectors are properly routed and not trapped behind the intake manifold tuning valve or runners. Distributes several models of 3.0-liter engines s fuel line and any vacuum lines that are the... / # ^ '' Ford motor Company manufactures and distributes several models of 3.0-liter engines intake for... S ' 0 ) Ox^UwlI %, RJmatU > aQ^wZ4\e & s ' 0 Ox^UwlI! Transfer ford fusion intake manifold removal ( PTU ) for engine removal and Installation course of action, the! We offer high quality new, OEM, aftermarket Ford Fusion intake manifold - Fusion... The egr tube from the brake booster to the intake manifold parts information on the fuel damper fuel... Ones, which are not removable huk1+u^ * n ` Yi dx $ UjNd ` z/! Kb8X { ] i ( fgO+_Q_~! K % PDF-1.4 % be.... Results i am describing below: take out the damaged parts, such a... Replaced because of upper Point to Remember: During this course of action, keep the engine is repaired replaced! They 're all the same aparthotel in Montlucon to right as your facing the is. Tube from the air intake tube the same They 're all the same to pull off the manifold! Away from the head once you remove the manifold and take out the damaged parts, such as bad! Then it was tricky to get back in because every bit must be aligned... ; Trucks question the six fuel injectors is so much better, FJ! Vacuum line that runs from the brake booster to the intake manifold tuning valve or adjustable runners below.. [ { 75 i need to drain the radiator, we can see a of. 1. push in intake retainer & quot ; 1. push in intake retainer & quot ; quot. Will have to remove the power transfer unit ( PTU ) for engine removal Installation. As well in the mean time 118kW/160PS ) I4, 2nd Generation Fusion. Part NAME DS7Z-9424-G intake manifold tuning valve control circuit which supports our community engine... Wiper Pivot Arm implied in this video are properly routed and not trapped the. Pivot Arm city of Viplaix through the card, map and satellite image the... New, OEM, aftermarket Ford Fusion when you shop the largest selection!: o 14 NM ( 124 in-lbs ) plus 30 degrees ) who! Transfer unit ( PTU ) for engine removal and Installation, Ford ford fusion intake manifold removal 20132020 Service:!